Incheon National University Scientists Develop Self-Forming Protective Coating That Guards Against Ice

The newly developed superhydrophobic surface coating could replace conventional icephobic coatings and have practical applications for operations under harsh weather

Defrosting the ice off equipment is common practice in colder countries. For instance, planes frequently have to be de-iced before taking off. However, the de-icing agents are not eco-friendly and require frequent use. Now, scientists at Incheon National University, South Korea, have developed a self-forming icephobic coating using a superhydrophobic surface that offers consistent protection from ice. Cost-effective and simple to develop, the new coating could protect devices operating under rough weather.

Incheon National University Scientists Develop Self-Forming Protective Coating That Guards Against Ice
A new icephobic coating developed by INU researchers can be applied on planes and other surfaces to replace the otherwise time-consuming de-icing process.

Devices and infrastructures regularly operating under sub-zero conditions and rough weathers need to be robust against ice formation, which can, otherwise, cause critical damages and/or safety issues. While several methods are in place to check ice formation, such as heating, scrapping, applying salt or anti-freeze, all of them are rather expensive, inefficient, and environmentally hazardous.

One potential alternative to conventional ice removal methods are icephobic coatings. These are similar to hydrophobic surfaces with low-surface energies to discourage ice formation. The coatings typically have a high roughness, discouraging contact with any ice that forms on them. Maintaining such a low contact area reduces the adhesion force between the ice and the surface, allowing any ice that forms to slide off easily. However, the fabrication methods for increasing the surface roughness are expensive and complex, limiting the application of these coatings.

Now, a research team led by Associate Professor Han-Bo-Ram Lee from Incheon National University, South Korea have developed a low-cost icephobic coating that can be easily applied on surfaces. The researchers had previously developed a superhydrophobic coating using polydimethylsiloxane (PDMS) — a non-toxic polymer well known for its hydrophobic properties. Now, in a new study, they tested its effectiveness under icing conditions and found it to be a suitable icephobic coating. The study was .

The hydrophobic coating was prepared on a stainless-steel substrate using PDMS and silicon dioxide (SiO2) powders. The procedure involved sprinkling SiO2 powder on a stainless-steel substrate coated with PDMS. As it turns out, the SiO2 particles get spontaneously coated by the PDMS coating. “We call the mechanism ‘Biscuit-Dunking Effect’ and have seen that many times on our cup of coffee. So, the coating layer is formed through a spontaneous process similar to the biscuit sucking in the coffee,” explains Prof. Lee.

SiO2 powder added to the coating increased its surface roughness and improved the icephobic and hydrophobic properties of the coating. However, it still had poor mechanical properties and low adhesion strength, properties crucial for withstanding harsh environmental conditions experienced during ice formation and ensuring constant protection. To compensate for this, the team added polyvinylidene fluoride (PVDF) to the PDMS solution, improving the durability and the adhesion properties of the coating. The result was an icephobic coating consisting of SiO2 particles on a hydrophobic layer of PDMS and PVDF.

Compared to the conventional fabricating techniques, the proposed method uses simple processes and is cost-effective, enabling it to be used in a variety of situations and surfaces. “The icephobic coating using PDMS−PVDF and SiO2 powder can be applied to large-area surfaces with reliable mechanical properties, and it has considerable potential for applications in coating appliances, such as antennas and objects exposed to harsh environments, including Polar Regions and the outer space,” says Prof. Lee.

Now, that is one robust coating!

Reference

Authors: Chan Hui Moon1, Sumaira Yasmeen1, Kiho Park2, Houda Gaiji1, Changhyun Chung3, Hyoungkwon Kim3, Hyoung-Seok Moon4, Jang Wook Choi2, and Han-Bo-Ram Lee*1

Title of original paper: Icephobic Coating through a Self-Formed Superhydrophobic Surface Using a Polymer and Microsized Particles

Journal: ACS Applied Materials & Interfaces

DOI:

Affiliations:

1 Incheon National University, South Korea

2 Seoul National University, South Korea

3 Korea Polar Research Institute, South Korea

4 Korea Institute of Industrial Technology, South Korea

About Incheon National University

Incheon National University (INU) is a comprehensive, student-focused university. It was founded in 1979 and given university status in 1988. One of the largest universities in South Korea, it houses nearly 14,000 students and 500 faculty members. In 2010, INU merged with Incheon City College to expand capacity and open more curricula. With its commitment to academic excellence and an unrelenting devotion to innovative research, INU offers its students real-world internship experiences. INU not only focuses on studying and learning but also strives to provide a supportive environment for students to follow their passion, grow, and, as their slogan says, be INspired.

Website:

About the author

Han-Bo-Ram Lee is an Associate Professor at the Department of Materials Science and Engineering at Incheon National University. In the last 14 years, he has dedicated his research efforts in understanding surface chemical reactions and interactions at the micro/nanoscale range. His main research fields are atomic layer deposition and hydrophobicity through understanding the surface chemistry. In recognition of his outstanding research performance as a young researcher, he was appointed as an Associate Editor of the “Chemistry of Materials” journal of American Chemical Society, one of the world’s most prestigious journals in the field of materials chemistry research, in 2018.

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